Sugar Mills - Sugar Grinding Plants

JEHMLICH REKORD sugar mills and grinding plants with integrated buffer containers are industrial systems for producing high-quality icing sugar products. The design assures low-temperature sugar grinding in continuous or batch mode. The icing sugar fineness is set to customer specifications and ranges from very fine qualities of D90 ≤ 18 μm to standard market products with D90 ≤ 75 μm or coarser. Feed mode can be continuous, from silo, bags or big bags. Our compact systems have integrated buffer containers with agitation systems and discharge screw to provide exactly the volume of icing sugar needed on site in every moment. Our systems are delivered in ATEX conformity (2014/34/EU). Ask us for individual plant layouts for your specific capacities and fineness targets.

Available Types & Configurations

Type

REKORD A

REKORD B Compact

REKORD B

REKORD C

REKORD D

REKORD D-2SSt

Max. Capacity [kg/h]

300

600

1200

2000

3000

6000

Standard fineness (D90)

75 µm

75 µm

75 µm

75 µm

75 µm

75 µm

Maximum Fineness (D90)

18 µm

75 µm

18 µm

18 µm

18 µm

18 µm

Standard elements and configuration options

Buffer container, volume 200 liters (net) with agitator and discharge screw, ATEX design
Buffer container, volume 1500 liters (net) with agitator and discharge screw, ATEX design
Buffer with agitation system and discharge screw
Feed continuous (silo, pneumatic), optionally with all-metal or magnetic separator
Feed batch-wise from bags or big bags with ergonomic bag emptying device incl. protective sieve and magnetic separator
Icing sugar output continuous into pneumatic line
Icing sugar output to bags/big bags/mixer/other
Icing sugar output by calibrated weighing system for recipe applications
Explosion protection / ATEX conformity (2014/34/EU)
SIEMENS controls and energy efficiency drives

Standard configurations: integrated REKORD sugar grinding plants


Type REKORD BT/B-SSt-ex

Flexible high-performance grinder for producing up to 1200 kg/h of fine icing sugar.

Integrated 200 or 1500 liter icing sugar buffer container.

Functional Design

  • Dosing rotary valve (ATEX protection system) and optional all-metal separator

  • Integrated REKORD B turbo or pin milling unit

  • Icing sugar buffer (net volume 200 or 1500 liter)

  • Icing sugar buffer with agitation system to ensure free flow of icing sugar

  • Discharge screw for managed output of icing sugar

  • ATEX rotary valve for connection to pneumatic line or bag filling

  • Fill level monitoring and weighing system

  • Air stream for low temperature grinding and high fineness < 100 microns

  • Dedusting of cooling air with automatic filter cleaning

  • Layout with closed air recirculation for fineness > 100 microns

Technical Data

  • Production mode: batch wise or continuous

  • Capacity: up to 1200 kg/h

  • Standard grain size: 90 % ≤ 75 µm (200 Mesh)

  • Finest achievable grain size: 90 % ≤ 18 µm (800 Mesh)

  • Rated power: 29 kW; 3~ 400 V; 50 Hz

  • Installation in ATEX Zones 21, 22

  • SIEMENS control

  • Sugar Grinding Plant
  • Sugar Grinding Plant REKORD BT-ex

We are very satisfied with the quality of JEHMLICH equipment. We are going to apply JEHMLICH grinding plants into our projects in future.

Yury Kishchenko / Chief Process Engineer of Dosing System Development, Dozitek LLC., Russia


Compact Sugar Grinder Type REKORD B-ex

Compact milling system for smaller icing sugar production quantities up to 600 kg/h. Discharge continuous to pneumatic line, bags or mobile containers for flexible icing sugar use.

10 bar pressure shock resistant design in ATEX conformity.

Functional Design

  • Dosing rotary valve (ATEX protection system) for continuous operation

  • Crystal sugar feed buffer for batch-wise operation

  • Integrated REKORD B pin milling unit

  • Layout with closed air recirculation

  • Discharge rotary valve for continuous discharge

  • Icing sugar container for batch-wise production

Technical Data

  • Production mode: batch-wise or continuous

  • Capacity batch-wise: up to 400 kg/h, capacity continuous: up to 600 kg/h

  • Standard Grain Size: 90 % ≤ 75 µm (200 Mesh); 50 % ≤ 25 µm (400 Mesh)

  • Rated Power: 15,5 kW; 3~ 400 V; 50 Hz

  • Installation in ATEX Zones 21, 22

  • SIEMENS control

  • Compact Mill REKORD B-ex

Type REKORD D-SSt-ex

Flexible high-performance grinder for producing up to 3000 kg/h of fine icing sugar.

Integrated 1500 liter (net) icing sugar buffer container.

Functional Design

  • Dosing rotary valve (ATEX protection system) and optional all-metal separator

  • Optional: supplementary starch dosing

  • Integrated REKORD D pin milling unit

  • Icing sugar buffer (net volume 1500 liter)

  • Icing sugar buffer with agitation system to ensure free flow of icing sugar

  • Discharge screw for managed output of icing sugar

  • ATEX rotary valve for connection to pneumatic line or bag filling

  • Fill level monitoring and weighing system

  • Air stream for low temperature grinding and high fineness < 100 microns

  • Dedusting of cooling air with automatic filter cleaning

  • Layout with closed air recirculation for fineness > 100 microns

Technical Data

  • Production mode: batch wise or continuous

  • Capacity: up to 3000 kg/h

  • Standard grain size: 90 % ≤ 75 µm (200 Mesh)

  • Finest achievable grain size: 90 % ≤ 18 µm (800 Mesh)

  • Rated power: 45 kW; 3~ 400 V; 50 Hz

  • Installation in ATEX Zones 21, 22

  • SIEMENS control


Type REKORD D-2SSt-ex

Flexible high-performance grinder for producing up to 6000 kg/h of fine icing sugar.

Integrated 1500 liter (net) icing sugar buffer container.

Functional Design

  • Dosing rotary valve (ATEX protection system) and optional all-metal separator

  • Integrated REKORD D double pin milling unit with 2 grinding chambers

  • Icing sugar buffer (net volume 1500 liter)

  • Icing sugar buffer with agitation system to ensure free flow of icing sugar

  • discharge screw for output of 6000 kg/h and ATEX rotary valve

  • Fill level monitoring and weighing system

  • Air stream for low temperature grinding and high fineness < 100 microns

  • Dedusting of cooling air with automatic filter cleaning

  • Layout with closed air recirculation for fineness > 100 microns

Technical Data

  • Production mode: batch wise or continuous

  • Capacity: up to 6000 kg/h

  • Standard grain size: 90 % ≤ 75 µm (200 Mesh)

  • Finest achievable grain size: 90 % ≤ 18 µm (800 Mesh)

  • Rated power: 80 kW; 3~ 400 V; 50 Hz

  • Installation in ATEX Zones 21, 22

  • SIEMENS control


Sugar mills for integration

Turbo Mill REKORD C in Stainless Steel

Sugar Mill Type REKORD C

Sugar Mill Type REKORD D

Compact Mill REKORD B-ex

Compact Mill REKORD B-ex

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