Sugar Mills - Sugar Grinding Plants
JEHMLICH REKORD sugar mills and grinding plants with integrated buffer containers are industrial systems for producing high-quality icing sugar products. The design assures low-temperature sugar grinding in continuous or batch mode. The icing sugar fineness is set to customer specifications and ranges from very fine qualities of D90 ≤ 18 μm to standard market products with D90 ≤ 75 μm or coarser. Feed mode can be continuous, from silo, bags or big bags. Our compact systems have integrated buffer containers with agitation systems and discharge screw to provide exactly the volume of icing sugar needed on site in every moment. Our systems are delivered in ATEX conformity (2014/34/EU). Ask us for individual plant layouts for your specific capacities and fineness targets.
Available Types & Configurations
Type |
REKORD A |
REKORD B Compact |
REKORD B |
REKORD C |
REKORD D |
REKORD D-2SSt |
---|---|---|---|---|---|---|
Max. Capacity [kg/h] |
100 - 300 |
600 |
300 - 1200 |
1200 - 2000 |
2000 - 3000 |
3000 - 6000 |
Standard fineness (D90) |
75 µm |
75 µm |
75 µm |
75 µm |
75 µm |
75 µm |
Maximum Fineness (D90) |
18 µm |
75 µm |
18 µm |
18 µm |
18 µm |
18 µm |
Standard elements and configuration options |
|
Standard configurations: integrated REKORD sugar grinding plants
Type COMPEX 212-630
JEHMLICH COMPEX grinding plants combine a compact layout and pressure proof design for grinding potential dust explosive products. The entire grinding system is 10 bar pressure shock resistant. The product is fed and removed via pressure shock resistant and ignition proof rotary valves. The air recirculation makes filter systems for product separation obsolete.
COMPEX type |
212 |
315 |
450 |
630 |
---|---|---|---|---|
Max. Capacity [kg/h] |
400 |
1000 |
2000 |
3000 |
Standard fineness (D90) |
≤ 75 µm |
≤ 75 µm |
≤ 75 µm |
≤ 75 µm |
Technical Data
Product fineness adjustable via speed of the mill
Energy-efficient drives, PLC SIEMENS S7
Grinding elements: Pin rotor / stator, beater disc with sieve insert
Sensors for monitoring of process parameters, temperatures, vibrations and internal pressure
Conformity with ATEX directive 2014/34/EU
Conformity with EC machinery directive 2006/42/EC und EGV 1935/2004
Type REKORD D-SSt-ex
Flexible high-performance grinder for producing up to 3000 kg/h of fine icing sugar.
Integrated 1500 liter (net) icing sugar buffer container.
Functional Design
Dosing rotary valve (ATEX protection system) and optional all-metal separator
Optional: supplementary starch dosing
Integrated REKORD D pin milling unit
Icing sugar buffer (net volume 1500 liter)
Icing sugar buffer with agitation system to ensure free flow of icing sugar
Discharge screw for managed output of icing sugar
ATEX rotary valve for connection to pneumatic line or bag filling
Fill level monitoring and weighing system
Air stream for low temperature grinding and high fineness < 100 microns
Dedusting of cooling air with automatic filter cleaning
Layout with closed air recirculation for fineness > 100 microns
Technical Data
Production mode: batch wise or continuous
Capacity: up to 3000 kg/h
Standard grain size: 90 % ≤ 75 µm (200 Mesh)
Finest achievable grain size: 90 % ≤ 18 µm (800 Mesh)
Rated power: 45 kW; 3~ 400 V; 50 Hz
Installation in ATEX Zones 21, 22
SIEMENS control
Type REKORD BT/B-SSt-ex
Flexible high-performance grinder for producing up to 1200 kg/h of fine icing sugar.
Integrated 200 or 1500 liter icing sugar buffer container.
Functional Design
Dosing rotary valve (ATEX protection system) and optional all-metal separator
Integrated REKORD B turbo or pin milling unit
Icing sugar buffer (net volume 200 or 1500 liter)
Icing sugar buffer with agitation system to ensure free flow of icing sugar
Discharge screw for managed output of icing sugar
ATEX rotary valve for connection to pneumatic line or bag filling
Fill level monitoring and weighing system
Air stream for low temperature grinding and high fineness < 100 microns
Dedusting of cooling air with automatic filter cleaning
Layout with closed air recirculation for fineness > 100 microns
Technical Data
Production mode: batch wise or continuous
Capacity: up to 1200 kg/h
Standard grain size: 90 % ≤ 75 µm (200 Mesh)
Finest achievable grain size: 90 % ≤ 18 µm (800 Mesh)
Rated power: 29 kW; 3~ 400 V; 50 Hz
Installation in ATEX Zones 21, 22
SIEMENS control
Type REKORD D-2SSt-ex
Flexible high-performance grinder for producing up to 6000 kg/h of fine icing sugar.
Integrated 1500 liter (net) icing sugar buffer container.
Functional Design
Dosing rotary valve (ATEX protection system) and optional all-metal separator
Integrated REKORD D double pin milling unit with 2 grinding chambers
Icing sugar buffer (net volume 1500 liter)
Icing sugar buffer with agitation system to ensure free flow of icing sugar
discharge screw for output of 6000 kg/h and ATEX rotary valve
Fill level monitoring and weighing system
Air stream for low temperature grinding and high fineness < 100 microns
Dedusting of cooling air with automatic filter cleaning
Layout with closed air recirculation for fineness > 100 microns
Technical Data
Production mode: batch wise or continuous
Capacity: up to 6000 kg/h
Standard grain size: 90 % ≤ 75 µm (200 Mesh)
Finest achievable grain size: 90 % ≤ 18 µm (800 Mesh)
Rated power: 80 kW; 3~ 400 V; 50 Hz
Installation in ATEX Zones 21, 22
SIEMENS control
Compact Sugar Grinder Type REKORD B-ex
Compact milling system for smaller icing sugar production quantities up to 600 kg/h. Discharge continuous to pneumatic line, bags or mobile containers for flexible icing sugar use.
10 bar pressure shock resistant design in ATEX conformity.
Functional Design
Dosing rotary valve (ATEX protection system) for continuous operation
Crystal sugar feed buffer for batch-wise operation
Integrated REKORD B pin milling unit
Layout with closed air recirculation
Discharge rotary valve for continuous discharge
Icing sugar container for batch-wise production
Technical Data
Production mode: batch-wise or continuous
Capacity batch-wise: up to 400 kg/h, capacity continuous: up to 600 kg/h
Standard Grain Size: 90 % ≤ 75 µm (200 Mesh); 50 % ≤ 25 µm (400 Mesh)
Rated Power: 15,5 kW; 3~ 400 V; 50 Hz
Installation in ATEX Zones 21, 22
SIEMENS control